Coloured metal façade panels

What Is Pre-Painted Steel (PPGI)?

Galvanised sheet painted in the factory. How does it differ from painting on site?

Steel Product Guide 2 min read

Pre-painted steel (PPGI — pre-painted galvanised iron) is produced by painting galvanised sheet on a continuous line in the factory. The substrate is galvanised sheet; a primer and a paint layer are applied over it.

Factory paint gives a far more uniform thickness and better adhesion than painting done on site.

Technical specifications

Pre-painted sheet — stock and supply range
SubstrateGalvanised (Z100 – Z225)
PaintPolyester 15 – 25 µm
Thickness0.35 – 1.20 mm
ColourRAL chart
StandardEN 10169
UseRoof, façade, sandwich panel

What the paint thickness means

Polyester paint is applied in the 15–25 µm range. Thicker paint gives longer life and better colour retention.

In aggressive environments (coastal, industrial) a thicker paint and a higher substrate coating class are chosen together.

Two-layer protection

Protection on pre-painted sheet is in two layers: zinc beneath, paint above. The paint is a physical barrier, while the zinc gives cathodic protection at scratches and cut points.

That is why the substrate coating class (the Z value) matters on pre-painted sheet too; do not choose on colour alone.

Where it is used

  • Sandwich panel and trapezoidal sheet production
  • Façade cladding and curtain-wall panels
  • Exterior surfaces of white goods
  • Advertising and signage panels
Frequently Asked Questions

Questions About This Page

Does pre-painted sheet fade?

The colour changes over time under UV. The higher the paint class and thickness, the slower that change.

Does the cut edge rust?

Cutting cuts through the paint; the zinc beneath gives cathodic protection. On thick sections edge protection is recommended.

Can I get the RAL colour I want?

It depends on the production schedule. Tell us the colour code and the quantity and we will share the supply options.

Does the paint crack when pre-painted sheet is bent?

Pre-painted sheet is made for cold forming, and the paint will not crack if the bend radius suits the paint class and the sheet thickness. On tight radii and in roll forming, the forming direction and the condition of the tooling also matter. If a radius is critical, run a trial bend on a sample from the same batch before going into production.

Is the back face of pre-painted sheet also painted?

On most pre-painted sheet the visible face carries the top coat, while the back face is covered with a thinner protective primer. So where both faces are seen - facade cassettes, internal partitions - a single-sided product will not give the result you want. If both faces have to be in colour, say so before ordering; we confirm the supply option against the production schedule.

How should pre-painted sheet be stored and handled?

Store pre-painted sheet indoors, dry and ventilated, and keep it off the floor. Water trapped between the wraps of a coil that got wet causes staining and white rust on the unpainted back face. Leave the protective film on until installation; long exposure to sun on site makes it harder to peel off. Use spacers when loading and stacking to protect the edges.

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